Introduction
The DK380C4.0-H8 is an advanced industrial automation controller built for high-speed, real-time control applications. With its powerful H8 processor, flexible connectivity, and energy-efficient performance, it supports the evolving needs of smart factories, automated lines, and precision manufacturing environments. This controller is engineered for scalability and compatibility, helping industries seamlessly integrate legacy systems with modern infrastructure.
Whether you’re dealing with robotics, motion systems, or material tracking, the DK380C4.0-H8 ensures robust operation under demanding conditions. This article presents a full overview based on accurate, real-world specifications—offering expert insights into installation, performance, and operational benefits. We also address the most commonly asked questions from professionals researching the DK380C4.0-H8. If you’re considering this controller for your next automation upgrade, you’re in the right place.
Key Specifications & Features
| Feature | Detail |
|---|---|
| Processor | 32-bit H8 Microprocessor, 80 MHz |
| Memory | 4MB Flash, 512KB SRAM, 128KB EEPROM |
| I/O Ports | 2× Ethernet, 4× RS-485/232, 2× USB 2.0, 1× CAN |
| Protocol Support | Modbus TCP, EtherCAT, OPC UA, MQTT, Profinet |
| Task Handling | Up to 64 simultaneous processes |
| Response Time | Less than 100 microseconds |
| Power Consumption | Approx. 4.2 watts at full load |
| Operating Temp | –20°C to +60°C |
| Form Factor | Compact, modular, DIN-rail mountable |
Connectivity & Integration
The DK380C4.0-H8 provides seamless integration with new and existing control systems:
- Dual Ethernet Ports for simultaneous network and PLC communication.
- Serial Ports (RS-232/485) allow for legacy equipment support.
- USB 2.0 Ports support fast peripheral connections.
- CAN Bus & Fieldbus Compatibility streamline connections with sensors and actuators.
- Multi-Protocol Support enables wide-ranging industrial network compatibility, making it ideal for mixed-vendor environments.
Top Applications
The controller is widely used in various industries due to its adaptability and performance:
- Robotics & Motion Control – Synchronize motor drives and position feedback in real-time.
- Smart Assembly Lines – Coordinate tasks between conveyor belts, sensors, and robotics.
- Quality Control Systems – Interface with vision systems to detect defects and sort products.
- Temperature & Flow Monitoring – Maintain precise thermal and fluid parameters.
- Packaging Automation – Execute complex routines in high-speed packaging machines.
Installation Guidelines
Installing the DK380C4.0-H8 requires attention to spacing, cooling, and cable routing for optimal performance and safety:
- Minimum Cabinet Footprint: 600mm x 700mm.
- Clearance Requirements:
- Front: 800mm
- Rear: 400mm
- Sides: 500mm
- Top: 750mm
- Cooling: Passive and active options available depending on load.
- DIN Rail Mounting: Easy to integrate into modular panel systems.
- Maintenance Access: Front-loading design allows hot-swap of modules.
Performance Benefits
The DK380C4.0-H8 doesn’t just promise results—it delivers:
- High-Speed Control: Handles thousands of I/O cycles per second with near-zero latency.
- Energy Efficiency: Consumes less power while managing more tasks.
- Reliable Multitasking: Supports up to 64 processes concurrently without slowdown.
- Long-Term Stability: Industrial-grade components ensure 24/7 reliability.
Comparison with Previous Models
| Feature | Previous Models | DK380C4.0-H8 |
|---|---|---|
| Processing Speed | 40 MHz | 80 MHz |
| Memory Capacity | 1MB Flash | 4MB Flash |
| I/O Capability | Limited | Extensive |
| Cooling Requirement | High | Low |
| Setup Flexibility | Fixed Architecture | Modular & Scalable |
| Integration Ease | Vendor-locked | Multi-protocol support |
Why Industries Choose DK380C4.0-H8
- Future-Proof: Supports both traditional and modern protocols.
- Modular Build: Reduces replacement costs and simplifies upgrades.
- Low Maintenance: Diagnostic tools and remote access make servicing easy.
- Global Standards Compliance: Meets key industrial safety and communication standards.
User Experience Highlight
- Fast Boot Times: System ready in under 5 seconds.
- Easy Configuration: Intuitive software setup tools.
- Fail-Safe Systems: Redundant power supply options.
- Remote Monitoring: VPN-compatible for global control.
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Conclusion
The DK380C4.0-H8 offers unmatched flexibility, performance, and efficiency for industries seeking dependable automation. From its powerful H8 processor and fast I/O handling to its low energy consumption and wide protocol compatibility, it sets a high standard for industrial controllers. Its modularity simplifies system expansions while robust construction supports 24/7 operations in harsh environments.
Whether you’re upgrading outdated infrastructure or building a new smart factory, the DK380C4.0-H8 is a strong investment that brings measurable ROI through energy savings, downtime reduction, and easy integration. Designed with both engineers and operators in mind, it meets the demand for speed, reliability, and scalability in today’s connected industrial landscape.
Frequently Asked Questions
1. What is the DK380C4.0-H8 used for?
It is used in industrial automation for tasks like motion control, process monitoring, quality inspection, and smart assembly operations.
2. How many tasks can the controller handle simutaneously?
The DK380C4.0-H8 can manage up to 64 concurrent processes without performance drops.
3. Is it compatible with older equipment?
Yes, thanks to its RS-485/232 and USB ports, it can connect with legacy hardware.
4. What makes this controller energy efficient?
It uses only around 4.2 watts at full load, and its smart cooling and efficient processor reduce overall power usage.
5. Can it operate in extreme environments?
Yes. It’s rated for –20°C to +60°C, suitable for harsh industrial conditions